High Proof Heavy Water
01 May 2004
Lifting equipment on board the British registered, Sealion Shipping dive support vessel Toisa Polaris was given a clean bill of health from Water Weights recently after completion of the proof load testing of its lifeboats and cranes. Four lifeboats, giving cover to 104 personnel, and a 250 tonne offshore crane were proof load tested.
In order to verify the integrity of the lifeboats, they were each loaded with 375kg water bags to simulate their full working load and proof load. To ensure maximum safety standards were maintained, the water bags were distributed evenly within the craft and filled remotely, then the boat was launched and lowered over the side of the ship.
At maximum lowering speed, the brake was applied to test its effectiveness. Heavily stressed parts of the davit and winch structures, as well as welded areas on the deck, were all inspected and passed. The water bags were emptied remotely before the boat was raised to its original position. This procedure must be completed at least once every five years to ensure the integrity of the lifeboats.
The offshore crane onboard the vessel required a 275 tonne load to be applied, as ten percent more than safe working load is needed for proof load testing cranes of this capacity. Eight 35 tonne water bags, rigged with a spreader beam, were used to achieve the load and were filled at a rate of one tonne per minute.
As Water Weights’ Operations Manager, John Parr, pointed out, ‘One of the many benefits of using water bags, rather than traditional solid weights, is that it allows the load to be applied gradually. If a problem with the crane is identified, the filling can be stopped immediately before any damage occurs’. However, no such difficulties arose on the Toisa Polaris and after a thorough examination of the crane operating under load, it was given the all clear. Cranes must undergo proof load testing every four years.
MJ Information No: 19431
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