Thursday 4 December 08 - 22:47
 

Ship & Boat Building

Tough Couplings Drive Mega-Dredger

Rubber in compression couplings from Renold Hi-Tec are operating successfully in one of the toughest marine applications imaginable. They are working on the cutter drive of the world's largest cutter suction dredger JFJ De Nul , built last year by IHC Holland Merwede 's Kinderdijk yard for Belgian contractor Jan De Nul .The vessel won the prestigious Ship of the Year Award from the Royal Dutch Union of Technicians in Shipbuilding .

This composite image suggests the extreme forces at play in the cutter head drive on the worlds largest cutter suction dredger.
This composite image suggests the extreme forces at play in the cutter head drive on the worlds largest cutter suction dredger.

JFJ De Nul's ferociously powerful cutter head is driven by two motors connected to a massive double input gearbox which is the largest ever made by manufacturer Jahnel-Kestermann.

The cutter can be driven by either one or two motors, with single motor operation rated 3,800kW at 1,000rpm while twin motor operation is rated 2,500kW at 1,000rpm.

Renold Hi-Tec PM270 rubber in compression couplings, along with Wichita clutches, connect the motors to the gearbox.

During operation the couplings have to deal with very high vibratory torques of a level that could cause rapid failure in other coupling designs. The rubber in compression design also provides inherently failsafe operation whilst damping the high shock loads.

MJ Information No: 20722

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