Moisture-Proof Maintenance for Repair Yard
01 Apr 2006
It is not only vessels which require repair and maintenance, the yards which maintain them are subject to the same degradations brought on by continuous exposure to salt, seawater and humidity. The Dubai Dry Docks facility was constructed in 1971 and has since established itself as a premier ship repair service at the interface between Europe and the Far East.
The company was experiencing accelerated corrosion of pipes and flanges caused by the high humidity levels and atmospheric conditions in chambers below ground level. Previous maintenance procedures had been to paint the valves within the chambers every six months, a process which proved to be both costly and inefficient.
Dubai Dry Docks contacted Enviropeel to see if they could provide a solution. A trial within one of the 40 chambers was arranged for November 2005.
Since access to the flanges and valves was severely restricted, the ability of the Enviropeel equipment to access them was also an important consideration.
Primary testing on the first flange left observers impressed with the efficiency of the Enviropeel encapsulation. It was immediately decided to expand the trial from just 12 flanges to include 18 flanges, five valves, five bends, and five footplate pipe supports, from the ground up to the top flange.
The trial continued with the first coating applied to the flange valves and bend units on two of the valves. This took approximately 12kg of Enviropeel 170 and two hours to complete. Two more valves were coated within the chamber, with a total of 32kg of Enviropeel used to complete the trial.
With bolted steel systems in a hot, salt laden environment such as Dubai Dry Docks, Enviropeel's ability to encapsulate the whole system, keeping out moisture and coating every component in corrosion inhibitors, proved a complete success. Access was achieved even in the most difficult areas and once all the chambers had been protected, no further measures were required other than for standard repair and maintenance requirements.
MJ Information No: 21706
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